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Chrysler Suspension problem.
Summary:
IN JULY 2003, ODI OPENED PE03-032 BASED ON 4 CONSUMER
COMPLAINTS ALLEGING SEPARATION OF AN UPPER BALL JOINT. COMPLAINTS ALLEGED
AN UNEXPECTED COLLAPSE IN THE FRONT END AND IN SOME OCCASIONS THE BALL
JOINT SEPARATION IS ALLEGED TO HAVE RESULTED IN THE WHEEL, BRAKE ROTOR,
AND STEERING KNUCKLE SEPARATING FROM THE VEHICLE. SINCE OPENING THE PE,
ODI HAS RECEIVED 23 ADDITIONAL COMPLAINTS RELATED TO BALL JOINT
SEPARATION. DAIMLERCHRYSLER HAS IDENTIFIED A WEAROUT CONCERN IN THE
SUBJECT BALL JOINTS THAT IS BELIEVED TO OCCUR AFTER WATER INTRUSION
EVACUATES THE JOINT LUBRICANT. DAIMLERCHRYSLER DOES NOT BELIEVE THE
CONDITION POSES AN UNREASONABLE RISK TO SAFETY BECAUSE THE SUSPENSION
DESIGN IN THE SUBJECT VEHICLES SIGNIFICANTLY REDUCES THE LIKELIHOOD OF
JOINT SEPARATION. OVER 99 PERCENT OF THE FAILURES ARE RELATED TO WORN BALL
JOINTS (E.G., NOISE COMPLAINTS). DAIMLERCHRYSLER REVISED THE REPAIR
PROCEDURE IN AUGUST 2003 TO ALLOW THE UPPER BALL JOINTS TO BE SERVICED
SEPARATELY FROM THE UPPER CONTROL ARM AND REDUCE REPAIR COSTS.
DAIMLERCHRYSLER CHANGED THE SUPPLIER OF THE SUBJECT BALL JOINTS FROM TRW
TO NEW CASTLE MACHINING & FORGE FOR MY 2000 VEHICLES. MY 2000 DURANGO
VEHICLES ACCOUNT FOR 25 OF THE SEPARATION COMPLAINTS. THE UPPER BALL JOINT
WAS REDESIGNED IN MY 2003. AN ENGINEERING ANALYSIS HAS BEEN OPENED TO
FURTHER ASSESS THE ALLEGED DEFECT IN MY 2000-02 DURANGO VEHICLES
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Keywords Chrysler
suspension problem.
